Anytork Controls Co.,Ltd.

Food & Beverage

In the food and beverage industry, every link from raw material processing to finished product packaging is crucial to product quality and consumer health. The valves and their accessories of AnyTorK , with their excellent hygienic design, precise control performance, and reliable operation stability, are deeply integrated into the entire process of food and beverage production, becoming a key force in ensuring efficient production and high-quality products.

I. Raw Material Processing Stage

Precise Batching Control: Food and beverage production requires strict batching according to the formula. The hygienic-grade flow control valves of AnyTorK, closely coordinated with the automated batching system, can accurately control the flow rates of various liquid raw materials such as syrups, fruit juices, water, etc. according to the preset program. Through real-time monitoring by high-precision sensors, the valves can dynamically adjust their opening degrees to ensure that each raw material is conveyed to the mixing tank in the exact proportion, guaranteeing the consistency of product taste and quality. For example, in the production of carbonated beverages, precisely controlling the mixing ratio of syrup and carbonated water is the key to ensuring the stable taste of the product, and AnyTorK valves provide a reliable guarantee for this.
Safety Assurance for Raw Material Transportation: When transporting raw materials containing particles or fibers, such as fruit pulps and grains, the hygienic-grade knife gate valves of AnyTorK play an important role. Their unique knife gate structure design can easily cut off and transport these special materials, preventing blockages. The valves are made of food-grade stainless steel with a smooth surface that is easy to clean, avoiding the growth of bacteria due to material residues and ensuring the safety and hygiene of the raw materials during transportation, providing a high-quality raw material basis for subsequent production processes.

II. Production and Processing Stage

Control of Reaction and Fermentation Processes: In processes such as fermentation and brewing in the food and beverage industry, precise control of temperature, pressure, and the amount of materials added is of vital importance. The pneumatic control valves of AnyTorK, in conjunction with temperature and pressure sensors, can adjust the flow rates of media such as steam and cooling water in real time, precisely controlling the temperature and pressure in the reaction tank or fermentation tank. At the same time, the supporting metering pumps and special valves can accurately add fermentation strains, enzyme preparations, etc. according to the process requirements, ensuring that the fermentation process proceeds under optimal conditions and improving product quality and production efficiency. For example, in beer brewing, precisely controlling the fermentation temperature and the amount of yeast added has a decisive influence on the flavor and quality of the beer.
Key Role in Sterilization and Disinfection: The food and beverage industry has extremely high requirements for sterilization and disinfection. The steam traps and safety valves of AnyTorK play a key role in sterilization equipment. The steam traps can promptly remove the condensed water in the steam pipelines and sterilization equipment, ensuring the efficient utilization of steam and the stability of the sterilization temperature, and guaranteeing the sterilization effect. When the pressure in the equipment rises abnormally, the safety valves will quickly open to relieve the pressure, preventing the equipment from being damaged due to overpressure, ensuring the safety and reliability of the sterilization process, and avoiding product quality problems caused by incomplete sterilization or equipment failures.

III. Product Packaging Stage

Precise Filling Operation: In the food and beverage filling process, the filling valves of AnyTorK are renowned for their high precision and high speed. Whether it is bottled, canned, or barreled products, the filling valves can ensure that each filling dose is accurate. Through advanced automated control technology, the valves can quickly adjust the filling parameters according to the characteristics of different products and packaging specifications, achieving high-speed and stable filling operations. At the same time, with its fully sealed and easy-to-clean hygienic design, it effectively prevents the product from being contaminated during the filling process, ensuring product quality and safety.
Assistance in Post-packaging Treatment: After the product packaging is completed, post-treatment processes such as cleaning and drying are required. The hygienic-grade ball valves and butterfly valves of AnyTorK, installed on the cleaning water and compressed air pipelines, are responsible for controlling the on-off and flow rates of the water flow and air flow. When cleaning the equipment, the valves can precisely adjust the flow rate and pressure of the cleaning water to ensure thorough cleaning of the inside and outside of the packaging containers; during the drying process, by adjusting the flow rate of compressed air, efficient drying is achieved, providing good conditions for the storage and transportation of the products.

IV. Equipment Cleaning and Maintenance

In-line Cleaning (CIP) and In-line Sterilization (SIP) Systems: Food and beverage production equipment requires regular and strict CIP and SIP procedures to maintain the hygiene of the production environment. The CIP/SIP special valves of AnyTorK are made of food-grade materials that are corrosion-resistant and heat-resistant, and can withstand the frequent impacts of strong acid and alkali cleaning solutions and high-temperature steam. During the CIP process, the valves precisely control the flow direction and flow rate of the cleaning solution to ensure that every corner inside the equipment can be effectively cleaned; during the SIP stage, the valves are reliably sealed to ensure the uniform distribution of high-temperature steam, achieving comprehensive sterilization and meeting the strict requirements of the food and beverage industry for equipment cleaning and sterilization, providing continuous protection for product quality.
Equipment Maintenance and Fault Prevention: The valves and their accessories of AnyTorK can be integrated with sensors and automated monitoring systems to monitor parameters such as the operation status, flow rate, and pressure of the valves in real time. Once an abnormality occurs, the system can promptly issue an alarm, facilitating maintenance personnel to detect and solve the problem in advance and avoiding production interruptions caused by equipment failures. At the same time, its modular design and easily detachable structure make it convenient for maintenance personnel to conduct daily inspections and maintenance, reducing equipment maintenance costs and improving equipment operation efficiency.